PVD(物理气相沉积)镀膜技术主要分为三类，真空蒸发镀膜、真空溅射镀和真空离子镀膜。对应于PVD技术的三个分类，相应的真空镀膜设备也就有真空蒸发镀膜机、真空溅射镀膜机和真空离子镀膜机这三种。近十多年来，真空离子镀膜技术的发展是快的，它已经成为当今先进的表面处理方式之一。我们通常所说的PVD镀膜，指的就是真空离子镀膜;通常所说的PVD镀膜机，指的也就是真空离子镀膜机。
PVD镀膜(离子镀膜)技术，其具体原理是在真空条件下，采用低电压、大电流的电弧放电技术，利用气体放电使靶材蒸发并使被蒸发物质与气体都发生电离，利用电场的加速作用，使被蒸发物质及其反应产物沉积在工件上。
PVD镀膜膜层的特点,采用PVD镀膜技术镀出的膜层，具有高硬度、高耐磨性(低摩擦系数)、很好的耐腐蚀性和化学稳定性等特点，膜层的寿命更长;同时膜层能够大幅度提高工件的外观装饰性能。
PVD镀膜能够镀出的膜层种类,PVD镀膜技术是一种能够真正获得微米级镀层且无污染的环保型表面处理方法，它能够制备各种单一金属膜(如铝、钛、锆、铬等),氮化物膜(TiN、ZrN、CrN、TiAlN)和碳化物膜(TiC、TiCN),以及氧化物膜(如TiO等)。PVD镀膜膜层的厚度—PVD镀膜膜层的厚度为微米级，厚度较薄，一般0.3μm～5μm，其中装饰镀膜膜层的厚度一般为0.3μm～1μm，因此可以在几乎不影响工件原来尺寸的情况下提高工件表面的各种物理性能和化学性能，镀后不须再加工。
PVD镀膜能够镀出的膜层的颜色种类—PVD镀膜目前能够做出的膜层的颜色有深金黄色，浅金黄色，咖啡色，古铜色，灰色，黑色，灰黑色，七彩色等。通过控制镀膜过程中的相关参数，可以控制镀出的颜色;镀膜结束后可以用相关的仪器对颜色进行测量，使颜色得以量化，以确定镀出的颜色是否满足要求。
PVD镀膜与传统化学电镀(水电镀)的异同PVD镀膜与传统的化学电镀的相同点是，两者都属于表面处理的范畴，都是通过一定的方式使一种材料覆盖在另一种材料的表面。两者的不同点是：PVD镀膜膜层与工件表面的结合力更大，膜层的硬度更高，耐磨性和耐腐蚀性更好，膜层的性能也更稳定;PVD镀膜不会产生有毒或有污染的物质。
PVD镀膜技术目前主要应用的行业,PVD镀膜技术的应用主要分为两大类：装饰镀膜和工具镀膜。装饰镀的目的主要是为了改善工件的外观装饰性能和色泽同时使工件更耐磨耐腐蚀延长其使用寿命;这方面主要应用五金行业的各个领域，如门窗五金、锁具、卫浴五金等行业。工具镀的目的主要是为了提高工件的表面硬度和耐磨性，降低表面的摩擦系数，提高工件的使用寿命;这方面主要应用在各种刀剪、车削刀具(如车刀、刨刀、铣刀、钻头等等)、各种五金工具(如螺丝刀、钳子等)、各种模具等产品中。
PVD镀膜(离子镀膜)技术的主要特点和优势—和真空蒸发镀膜真空溅射镀膜相比较，PVD离子镀膜具有如下优点：
A.膜层与工件表面的结合力强，更加持久和耐磨
B.离子的绕射性能好，能够镀形状复杂的工件0v+R0S4
C.膜层沉积速率快，生产效率高
D.可镀膜层种类广泛
E.膜层性能稳定、安全性高(获得FDA认证，可植入人体
PVD技术的发展
PVD技术出现于二十世纪七十年代末，制备的薄膜具有高硬度、低摩擦系数、很好的耐磨性和化学稳定性等优点。在高速钢刀具领域的成功应用引起了世界各国制造业的高度重视，人们在开发高性能、高可靠性涂层设备的同时，也在硬质合金、陶瓷类刀具中进行了更加深入的涂层应用研究。
与CVD工艺相比，PVD工艺处理温度低，在600℃以下时对刀具材料的抗弯强度无影响；薄膜内部应力状态为压应力，更适于对硬质合金精密复杂刀具的涂层；PVD工艺对环境无不利影响，符合现代绿色制造的发展方向。目前PVD涂层技术已普遍应用于硬质合金立铣刀、钻头、阶梯钻、油孔钻、铰刀、丝锥、可转位铣刀片、异形刀具、焊接刀具等的涂层处理。
PVD技术不仅提高了薄膜与刀具基体材料的结合强度，涂层成分也由第1代的TiN发展为TiC、TiCN、ZrN、CrN、MoS2、TiAlN、TiAlCN、TiN-AlN、cnx、DLC和ta－C等多元复合涂层。
PVD涂层性能特点
1、镀膜的属性
金属外观
颜色均匀一致
耐久的表面，在各种基本的空气和直射阳光环境条件下保持良好外观。
颜色深韵、光亮
经济，可减少清洗和擦亮电镀黄铜或金色所必须的时间和成本。
对环境无害，避免化学中毒和VOC的散发。
具生物兼容性
2、镀膜特性
卓越的附着力–可以折弯90度以上不发生裂化或者剥落（PVD镀膜持有很高附着力和耐久力）。其它的技术，包括电镀，喷涂都不能与其相比。
可以蚀刻出任何能够想象出的设计图案。
可以使用在内装修或者室外
抗氧化，抗腐蚀。
3、PVD膜层抵抗力
耐腐蚀，化学性能稳定。
抗酸
在常规环境下，户内或者户外，都抗氧化，不褪色，不失去光泽并不留下痕迹。正常的使用情况下不会破损。
不褪色。
容易清除油漆和笔迹。
在强烈的阳光，咸的湿地和城市环境下，都不失去光泽，不氧化，不褪色，不脱落和爆裂。
膜层颜色种类繁多，表面细腻光滑，富有金属光泽，永不褪色。
在烈日、潮湿等恶劣环境中不变色、不脱落，性能稳定。
高度耐磨损，耐刮擦，不易划伤。
可镀材料广泛，与基体结合力强。
高真空离子镀膜技术——对人体和生态环境真正无害。
经济性：
节约（减少）了一般镀铜（金）产品所需清洁磨光的时间和花费，使用一块软布和玻璃清洁剂即可清洁干净PVD膜层。
PVD装饰涂层颜色系列
PVD可以在不锈钢、铜、锌铝合金等金属上镀制金色、黄铜色、玫瑰金色、银白色、黑色、烟灰色、紫铜色、褐色、紫色、蓝色、酒红色、古铜色等颜色，并能根据您的要求提供所需的颜色及质量。
应用范围 ：15390919866 钟生
PVD技术广泛应用于门窗五金、厨卫五金、灯具、海上用品、首饰、工艺品，及其它装饰性制品的加工制造。
如今PVD在日用五金领域已相当普及，许多五金制造商都已开始PVD产品的开发和大批量生产。PVD丰富的色彩使其非常容易搭配，优异的抗恶劣环境，以及易清洗、不褪色的性能使其深受消费者喜爱。特别是铜色系列涂层，被全世界广泛采用，并用来代替铜及镀。
PVD coating technology and PVD coating machine in mobile phone industry
PVD (physical vapor deposition) coating technology is mainly divided into three categories: vacuum evaporation coating, vacuum sputtering coating and vacuum ion coating. Corresponding to the three categories of PVD technology, the corresponding vacuum coating equipment includes vacuum evaporation coating machine, vacuum sputtering coating machine and vacuum ion coating machine. In recent ten years, the development of vacuum ion coating technology is fast. It has become one of the advanced surface treatment methods. PVD coating, as we usually call it, refers to vacuum ion coating; PVD coating machine usually refers to vacuum ion coating machine.
The specific principle of PVD coating (ion coating) technology is that under vacuum conditions, the arc discharge technology with low voltage and high current is adopted, the gas discharge is used to evaporate the target and ionize the evaporated material and gas, and the evaporated material and its reaction products are deposited on the workpiece by using the acceleration of electric field.
The characteristics of PVD coating. The coating plated by PVD coating technology has the characteristics of high hardness, high wear resistance (low friction coefficient), good corrosion resistance and chemical stability, and the service life of the coating is longer; At the same time, the film can greatly improve the appearance decoration performance of the workpiece.
PVD coating technology is an environmentally friendly surface treatment method that can truly obtain micron coatings without pollution. It can prepare various single metal films (such as aluminum, titanium, zirconium, chromium, etc.), nitride films (tin, ZrN, CrN, TiAlN), carbide films (TIC, TiCN), and oxide films (such as TiO, etc.). Thickness of PVD coating layer - the thickness of PVD coating layer is micron, and the thickness is relatively thin, generally 0.3 μ m～5 μ m. The thickness of decorative coating is generally 0.3 μ m～1 μ m. Therefore, various physical and chemical properties of the workpiece surface can be improved without affecting the original size of the workpiece, and there is no need to process after plating.
Color types of PVD coating - at present, the colors of PVD coating can include dark golden yellow, light golden yellow, coffee, bronze, gray, black, gray black, seven colors, etc. The color of the coating can be controlled by controlling the relevant parameters in the coating process; After coating, the color can be measured with relevant instruments to quantify the color, so as to determine whether the plated color meets the requirements.
Similarities and differences between PVD coating and traditional chemical plating (water plating). The similarities between PVD coating and traditional chemical plating are that they both belong to the category of surface treatment, and make one material cover the surface of another material in a certain way. The differences between the two are: PVD coating has greater adhesion to the workpiece surface, higher hardness, better wear resistance and corrosion resistance, and more stable performance; PVD coating will not produce toxic or polluting substances.
At present, PVD coating technology is mainly used in industries. The application of PVD coating technology is mainly divided into two categories: decorative coating and tool coating. The purpose of decorative plating is to improve the appearance, decorative performance and color of the workpiece, make the workpiece more wear-resistant and corrosion-resistant, and prolong its service life; This aspect is mainly used in various fields of the hardware industry, such as door and window hardware, locks, bathroom hardware and other industries. The purpose of tool plating is to improve the surface hardness and wear resistance of the workpiece, reduce the friction coefficient of the surface and improve the service life of the workpiece; This aspect is mainly used in various cutters, turning tools (such as turning tools, planers, milling cutters, drill bits, etc.), various hardware tools (such as screwdrivers, pliers, etc.), various molds and other products.
Main features and advantages of PVD coating (ion coating) - compared with vacuum evaporation coating and vacuum sputtering coating, PVD ion coating has the following advantages:
A. The adhesion between the film and the workpiece surface is strong, more durable and wear-resistant
B. The ion diffraction performance is good, and the workpiece 0V + r0s4 with complex shape can be plated
C. The film deposition rate is fast and the production efficiency is high
D. A wide variety of coatings can be coated
E. The film has stable performance and high safety (it has obtained FDA certification and can be implanted into human body
Development of PVD Technology
PVD technology appeared in the late 1970s. The prepared films have the advantages of high hardness, low friction coefficient, good wear resistance and chemical stability. The successful application in the field of high-speed steel cutting tools has attracted great attention in the manufacturing industry all over the world. While developing high-performance and high reliability coating equipment, people have also carried out more in-depth coating application research in cemented carbide and ceramic cutting tools.
Compared with CVD process, PVD process has lower treatment temperature and has no effect on the bending strength of tool material below 600 ℃; The internal stress state of the film is compressive stress, which is more suitable for the coating of cemented carbide precision and complex tools; PVD process has no adverse impact on the environment and is in line with the development direction of modern green manufacturing. At present, PVD coating technology has been widely used in the coating treatment of cemented carbide end mills, drills, step drills, oil hole drills, reamers, taps, indexable milling inserts, special-shaped tools, welding tools, etc.
PVD technology not only improves the bonding strength between film and tool matrix material, but also develops the coating composition from the first generation tin to multicomponent composite coatings such as tic, TiCN, ZrN, CrN, MoS2, TiAlN, tialcn, tin AlN, CNx, DLC and ta-c.
Performance characteristics of PVD coating
1. Coating properties
Metal appearance
Uniform color
Durable surface that maintains a good appearance in a variety of basic air and direct sunlight environmental conditions.
The color is deep and bright
It is economical and can reduce the time and cost necessary to clean and polish electroplated brass or gold.
It is harmless to the environment and avoids chemical poisoning and VOC emission.
Biocompatibility
2. Coating characteristics
Excellent adhesion – it can be bent more than 90 degrees without cracking or peeling (PVD coating holds high adhesion and durability). Other technologies, including electroplating and spraying, cannot be compared with them.
Any conceivable design pattern can be etched.
It can be used for interior decoration or outdoor decoration
Oxidation resistance, corrosion resistance.
3. PVD film resistance
Corrosion resistance and stable chemical properties.
acid-fast
In the conventional environment, indoor or outdoor, it is antioxidant, does not fade, does not lose luster, and does not leave traces. It will not be damaged under normal use.
Colorfast.
Easy to remove paint and handwriting.
In strong sunlight, salty wetlands and urban environment, it will not lose luster, oxidation, fade, fall off and burst.
The film has a wide variety of colors, fine and smooth surface, rich metallic luster and never fade.
It does not change color or fall off in harsh environments such as hot sun and humidity, and has stable performance.
Highly wear-resistant, scratch resistant and not easy to scratch.
It has a wide range of plating materials and strong adhesion with the matrix.
High vacuum ion plating technology -- really harmless to human body and ecological environment.
Economy:
It saves (reduces) the time and cost of cleaning and polishing general copper (gold) plated products. The PVD film can be cleaned with a soft cloth and glass cleaner.
PVD decorative coating color series
PVD can plating gold, brass, rose gold, silver white, black, smoke gray, copper, brown, purple, blue, wine red, bronze and other colors on stainless steel, copper, zinc aluminum alloy and other metals, and can provide the required colors and quality according to your requirements.
Scope of application
PVD technology is widely used in the processing and manufacturing of door and window hardware, kitchen and bathroom hardware, lamps, marine supplies, jewelry, handicrafts and other decorative products.
Nowadays, PVD has been quite popular in the field of daily hardware, and many hardware manufacturers have begun the development and mass production of PVD products. PVD's rich colors make it very easy to match. Its excellent resistance to harsh environment, easy cleaning and non fading performance make it deeply loved by consumers. In particular, copper series coatings are widely used all over the world to replace copper and plating.
PVD镀膜(离子镀膜)技术，其具体原理是在真空条件下，采用低电压、大电流的电弧放电技术，利用气体放电使靶材蒸发并使被蒸发物质与气体都发生电离，利用电场的加速作用，使被蒸发物质及其反应产物沉积在工件上。
PVD镀膜膜层的特点,采用PVD镀膜技术镀出的膜层，具有高硬度、高耐磨性(低摩擦系数)、很好的耐腐蚀性和化学稳定性等特点，膜层的寿命更长;同时膜层能够大幅度提高工件的外观装饰性能。
PVD镀膜能够镀出的膜层种类,PVD镀膜技术是一种能够真正获得微米级镀层且无污染的环保型表面处理方法，它能够制备各种单一金属膜(如铝、钛、锆、铬等),氮化物膜(TiN、ZrN、CrN、TiAlN)和碳化物膜(TiC、TiCN),以及氧化物膜(如TiO等)。PVD镀膜膜层的厚度—PVD镀膜膜层的厚度为微米级，厚度较薄，一般0.3μm～5μm，其中装饰镀膜膜层的厚度一般为0.3μm～1μm，因此可以在几乎不影响工件原来尺寸的情况下提高工件表面的各种物理性能和化学性能，镀后不须再加工。
PVD镀膜能够镀出的膜层的颜色种类—PVD镀膜目前能够做出的膜层的颜色有深金黄色，浅金黄色，咖啡色，古铜色，灰色，黑色，灰黑色，七彩色等。通过控制镀膜过程中的相关参数，可以控制镀出的颜色;镀膜结束后可以用相关的仪器对颜色进行测量，使颜色得以量化，以确定镀出的颜色是否满足要求。
PVD镀膜与传统化学电镀(水电镀)的异同PVD镀膜与传统的化学电镀的相同点是，两者都属于表面处理的范畴，都是通过一定的方式使一种材料覆盖在另一种材料的表面。两者的不同点是：PVD镀膜膜层与工件表面的结合力更大，膜层的硬度更高，耐磨性和耐腐蚀性更好，膜层的性能也更稳定;PVD镀膜不会产生有毒或有污染的物质。
PVD镀膜技术目前主要应用的行业,PVD镀膜技术的应用主要分为两大类：装饰镀膜和工具镀膜。装饰镀的目的主要是为了改善工件的外观装饰性能和色泽同时使工件更耐磨耐腐蚀延长其使用寿命;这方面主要应用五金行业的各个领域，如门窗五金、锁具、卫浴五金等行业。工具镀的目的主要是为了提高工件的表面硬度和耐磨性，降低表面的摩擦系数，提高工件的使用寿命;这方面主要应用在各种刀剪、车削刀具(如车刀、刨刀、铣刀、钻头等等)、各种五金工具(如螺丝刀、钳子等)、各种模具等产品中。
PVD镀膜(离子镀膜)技术的主要特点和优势—和真空蒸发镀膜真空溅射镀膜相比较，PVD离子镀膜具有如下优点：
A.膜层与工件表面的结合力强，更加持久和耐磨
B.离子的绕射性能好，能够镀形状复杂的工件0v+R0S4
C.膜层沉积速率快，生产效率高
D.可镀膜层种类广泛
E.膜层性能稳定、安全性高(获得FDA认证，可植入人体
PVD技术的发展
PVD技术出现于二十世纪七十年代末，制备的薄膜具有高硬度、低摩擦系数、很好的耐磨性和化学稳定性等优点。在高速钢刀具领域的成功应用引起了世界各国制造业的高度重视，人们在开发高性能、高可靠性涂层设备的同时，也在硬质合金、陶瓷类刀具中进行了更加深入的涂层应用研究。
与CVD工艺相比，PVD工艺处理温度低，在600℃以下时对刀具材料的抗弯强度无影响；薄膜内部应力状态为压应力，更适于对硬质合金精密复杂刀具的涂层；PVD工艺对环境无不利影响，符合现代绿色制造的发展方向。目前PVD涂层技术已普遍应用于硬质合金立铣刀、钻头、阶梯钻、油孔钻、铰刀、丝锥、可转位铣刀片、异形刀具、焊接刀具等的涂层处理。
PVD技术不仅提高了薄膜与刀具基体材料的结合强度，涂层成分也由第1代的TiN发展为TiC、TiCN、ZrN、CrN、MoS2、TiAlN、TiAlCN、TiN-AlN、cnx、DLC和ta－C等多元复合涂层。
PVD涂层性能特点
1、镀膜的属性
金属外观
颜色均匀一致
耐久的表面，在各种基本的空气和直射阳光环境条件下保持良好外观。
颜色深韵、光亮
经济，可减少清洗和擦亮电镀黄铜或金色所必须的时间和成本。
对环境无害，避免化学中毒和VOC的散发。
具生物兼容性
2、镀膜特性
卓越的附着力–可以折弯90度以上不发生裂化或者剥落（PVD镀膜持有很高附着力和耐久力）。其它的技术，包括电镀，喷涂都不能与其相比。
可以蚀刻出任何能够想象出的设计图案。
可以使用在内装修或者室外
抗氧化，抗腐蚀。
3、PVD膜层抵抗力
耐腐蚀，化学性能稳定。
抗酸
在常规环境下，户内或者户外，都抗氧化，不褪色，不失去光泽并不留下痕迹。正常的使用情况下不会破损。
不褪色。
容易清除油漆和笔迹。
在强烈的阳光，咸的湿地和城市环境下，都不失去光泽，不氧化，不褪色，不脱落和爆裂。
膜层颜色种类繁多，表面细腻光滑，富有金属光泽，永不褪色。
在烈日、潮湿等恶劣环境中不变色、不脱落，性能稳定。
高度耐磨损，耐刮擦，不易划伤。
可镀材料广泛，与基体结合力强。
高真空离子镀膜技术——对人体和生态环境真正无害。
经济性：
节约（减少）了一般镀铜（金）产品所需清洁磨光的时间和花费，使用一块软布和玻璃清洁剂即可清洁干净PVD膜层。
PVD装饰涂层颜色系列
PVD可以在不锈钢、铜、锌铝合金等金属上镀制金色、黄铜色、玫瑰金色、银白色、黑色、烟灰色、紫铜色、褐色、紫色、蓝色、酒红色、古铜色等颜色，并能根据您的要求提供所需的颜色及质量。
应用范围 ：15390919866 钟生
PVD技术广泛应用于门窗五金、厨卫五金、灯具、海上用品、首饰、工艺品，及其它装饰性制品的加工制造。
如今PVD在日用五金领域已相当普及，许多五金制造商都已开始PVD产品的开发和大批量生产。PVD丰富的色彩使其非常容易搭配，优异的抗恶劣环境，以及易清洗、不褪色的性能使其深受消费者喜爱。特别是铜色系列涂层，被全世界广泛采用，并用来代替铜及镀。
PVD coating technology and PVD coating machine in mobile phone industry
PVD (physical vapor deposition) coating technology is mainly divided into three categories: vacuum evaporation coating, vacuum sputtering coating and vacuum ion coating. Corresponding to the three categories of PVD technology, the corresponding vacuum coating equipment includes vacuum evaporation coating machine, vacuum sputtering coating machine and vacuum ion coating machine. In recent ten years, the development of vacuum ion coating technology is fast. It has become one of the advanced surface treatment methods. PVD coating, as we usually call it, refers to vacuum ion coating; PVD coating machine usually refers to vacuum ion coating machine.
The specific principle of PVD coating (ion coating) technology is that under vacuum conditions, the arc discharge technology with low voltage and high current is adopted, the gas discharge is used to evaporate the target and ionize the evaporated material and gas, and the evaporated material and its reaction products are deposited on the workpiece by using the acceleration of electric field.
The characteristics of PVD coating. The coating plated by PVD coating technology has the characteristics of high hardness, high wear resistance (low friction coefficient), good corrosion resistance and chemical stability, and the service life of the coating is longer; At the same time, the film can greatly improve the appearance decoration performance of the workpiece.
PVD coating technology is an environmentally friendly surface treatment method that can truly obtain micron coatings without pollution. It can prepare various single metal films (such as aluminum, titanium, zirconium, chromium, etc.), nitride films (tin, ZrN, CrN, TiAlN), carbide films (TIC, TiCN), and oxide films (such as TiO, etc.). Thickness of PVD coating layer - the thickness of PVD coating layer is micron, and the thickness is relatively thin, generally 0.3 μ m～5 μ m. The thickness of decorative coating is generally 0.3 μ m～1 μ m. Therefore, various physical and chemical properties of the workpiece surface can be improved without affecting the original size of the workpiece, and there is no need to process after plating.
Color types of PVD coating - at present, the colors of PVD coating can include dark golden yellow, light golden yellow, coffee, bronze, gray, black, gray black, seven colors, etc. The color of the coating can be controlled by controlling the relevant parameters in the coating process; After coating, the color can be measured with relevant instruments to quantify the color, so as to determine whether the plated color meets the requirements.
Similarities and differences between PVD coating and traditional chemical plating (water plating). The similarities between PVD coating and traditional chemical plating are that they both belong to the category of surface treatment, and make one material cover the surface of another material in a certain way. The differences between the two are: PVD coating has greater adhesion to the workpiece surface, higher hardness, better wear resistance and corrosion resistance, and more stable performance; PVD coating will not produce toxic or polluting substances.
At present, PVD coating technology is mainly used in industries. The application of PVD coating technology is mainly divided into two categories: decorative coating and tool coating. The purpose of decorative plating is to improve the appearance, decorative performance and color of the workpiece, make the workpiece more wear-resistant and corrosion-resistant, and prolong its service life; This aspect is mainly used in various fields of the hardware industry, such as door and window hardware, locks, bathroom hardware and other industries. The purpose of tool plating is to improve the surface hardness and wear resistance of the workpiece, reduce the friction coefficient of the surface and improve the service life of the workpiece; This aspect is mainly used in various cutters, turning tools (such as turning tools, planers, milling cutters, drill bits, etc.), various hardware tools (such as screwdrivers, pliers, etc.), various molds and other products.
Main features and advantages of PVD coating (ion coating) - compared with vacuum evaporation coating and vacuum sputtering coating, PVD ion coating has the following advantages:
A. The adhesion between the film and the workpiece surface is strong, more durable and wear-resistant
B. The ion diffraction performance is good, and the workpiece 0V + r0s4 with complex shape can be plated
C. The film deposition rate is fast and the production efficiency is high
D. A wide variety of coatings can be coated
E. The film has stable performance and high safety (it has obtained FDA certification and can be implanted into human body
Development of PVD Technology
PVD technology appeared in the late 1970s. The prepared films have the advantages of high hardness, low friction coefficient, good wear resistance and chemical stability. The successful application in the field of high-speed steel cutting tools has attracted great attention in the manufacturing industry all over the world. While developing high-performance and high reliability coating equipment, people have also carried out more in-depth coating application research in cemented carbide and ceramic cutting tools.
Compared with CVD process, PVD process has lower treatment temperature and has no effect on the bending strength of tool material below 600 ℃; The internal stress state of the film is compressive stress, which is more suitable for the coating of cemented carbide precision and complex tools; PVD process has no adverse impact on the environment and is in line with the development direction of modern green manufacturing. At present, PVD coating technology has been widely used in the coating treatment of cemented carbide end mills, drills, step drills, oil hole drills, reamers, taps, indexable milling inserts, special-shaped tools, welding tools, etc.
PVD technology not only improves the bonding strength between film and tool matrix material, but also develops the coating composition from the first generation tin to multicomponent composite coatings such as tic, TiCN, ZrN, CrN, MoS2, TiAlN, tialcn, tin AlN, CNx, DLC and ta-c.
Performance characteristics of PVD coating
1. Coating properties
Metal appearance
Uniform color
Durable surface that maintains a good appearance in a variety of basic air and direct sunlight environmental conditions.
The color is deep and bright
It is economical and can reduce the time and cost necessary to clean and polish electroplated brass or gold.
It is harmless to the environment and avoids chemical poisoning and VOC emission.
Biocompatibility
2. Coating characteristics
Excellent adhesion – it can be bent more than 90 degrees without cracking or peeling (PVD coating holds high adhesion and durability). Other technologies, including electroplating and spraying, cannot be compared with them.
Any conceivable design pattern can be etched.
It can be used for interior decoration or outdoor decoration
Oxidation resistance, corrosion resistance.
3. PVD film resistance
Corrosion resistance and stable chemical properties.
acid-fast
In the conventional environment, indoor or outdoor, it is antioxidant, does not fade, does not lose luster, and does not leave traces. It will not be damaged under normal use.
Colorfast.
Easy to remove paint and handwriting.
In strong sunlight, salty wetlands and urban environment, it will not lose luster, oxidation, fade, fall off and burst.
The film has a wide variety of colors, fine and smooth surface, rich metallic luster and never fade.
It does not change color or fall off in harsh environments such as hot sun and humidity, and has stable performance.
Highly wear-resistant, scratch resistant and not easy to scratch.
It has a wide range of plating materials and strong adhesion with the matrix.
High vacuum ion plating technology -- really harmless to human body and ecological environment.
Economy:
It saves (reduces) the time and cost of cleaning and polishing general copper (gold) plated products. The PVD film can be cleaned with a soft cloth and glass cleaner.
PVD decorative coating color series
PVD can plating gold, brass, rose gold, silver white, black, smoke gray, copper, brown, purple, blue, wine red, bronze and other colors on stainless steel, copper, zinc aluminum alloy and other metals, and can provide the required colors and quality according to your requirements.
Scope of application
PVD technology is widely used in the processing and manufacturing of door and window hardware, kitchen and bathroom hardware, lamps, marine supplies, jewelry, handicrafts and other decorative products.
Nowadays, PVD has been quite popular in the field of daily hardware, and many hardware manufacturers have begun the development and mass production of PVD products. PVD's rich colors make it very easy to match. Its excellent resistance to harsh environment, easy cleaning and non fading performance make it deeply loved by consumers. In particular, copper series coatings are widely used all over the world to replace copper and plating.
