VOLVO 发动机操作手册TAD540-851VE
Operator’s manual
TAD540VE, TAD541VE, TAD542VE
TAD550VE, TAD551VE, TAD552VE
TAD840VE, TAD841VE, TAD842VE, TAD843VE
TAD850VE, TAD851VE, TAD852VE, TAD853VE
volvo发动机手册网页链接
6.61MB
Fault Tracing
A number of symptoms and possible causes of engine malfunctions are described in the table below. Always
contact your Volvo Penta dealer if any problems occur which you cannot solve by yourself.
NOTICE! Read through the safety advice for care and maintenance work in the chapter Safety precautions for
maintenance and service operations before you start any work.
Symptoms and possible causes
The diagnosis button lamp flashes
Please refer to Alarm handling
Engine cannot be stopped
2, 5
Starter motor does not rotate
1, 2, 3, 4, 5, 6, 7, 23
Starter motor rotates slowly
1, 2
Starter motor rotates normally but the engine does
not start
8, 9, 10, 11,
Engine starts but stops again
8, 9, 10, 11, 12
Engine does not reach correct operating speed at
full throttle
9, 10, 11, 12, 20, 23, 24
Engine runs roughly
10, 11
High fuel consumption
12, 14, 23
Black exhaust smoke
12
Blue or white exhaust smoke
14, 21
Too low lubrication oil pressure
15
Excessive coolant temperature
16, 17, 18, 19
Too low coolant temperature
19
No, or poor charge
2, 22
Fault handling
34
47711084 06-2021 © AB VOLVO PENTA1 Discharged batteries
2 Poor contact/open circuit in electrical wiring
3 Main switch turned of
4 Main fuse faulty
5 Faulty ignition lock
6 Faulty main relay
7 Faulty starter motor-/solenoid
8 No fuel:
– fuel cocks closed
– fuel tank empty/wrong tank connected
9 Blocked fuel fine-filter/pre-filter (due to contaminations, or stratification in the fuel at low temperature)
10 Air in the fuel system
11 Water/contamination in fuel
12 Insufficient air supply to the engine:
– blocked air filter
– air leakage between the turbo and the engine intake manifold
– dirty compressor part in the turbocharger
– faulty turbo compressor
– poor engine compartment ventilation
13 Coolant temperature too high
14 Coolant temperature too low
15 Oil level too low
16 Coolant level too low
17 Air in coolant system
18 Faulty circulating pump
19 Defective thermostat
20 Blocked charge air cooler
21 Oil level too high
22 Alternator drive belt slips
23 High back pressure in the exhaust system
24 Break in ”Pot+” cable to throttle
Fault handling
47711084 06-2021 © AB VOLVO PENTA
35Fault Code Register
Fault codes, engine
SPN
Component
FMI
20
Coolant Water Pressure
1, 3, 5, 18
51
Engine Throttle position (cold)
3, 5, 7, 12, 13
91
Accelerator Pedal position
0, 9, 19
94
Fuel Delivery Pressure
Maintenance, page 48
0, 3, 5, 18
97
Water in fuel indicator
Draining condensate, fuel system, page 48
0, 4
98
Engine Oil Level
Oil level, checking and topping up, page 44
1, 4, 5, 18
99
Engine Oil Filter Differential Pressure
0
100
Engine Oil Pressure
Oil level, checking and topping up, page 44
1, 3, 4, 5, 18
101
Crankcase pressure
0, 3, 5
102
Boost pressure
0, 3, 4, 5, 16
103
Turbo Speed
9
105
Boost temperature
0, 4, 5, 16
107
Air filter pressure
0, 3, 4, 5, 12
108
Ambient air pressure
5
110
Coolant Temperature
Coolant Level, Checking and Topping Up, page 52
0, 4, 5, 16
111
Coolant Level
Coolant Level, Checking and Topping Up, page 52
1, 3, 4, 5, 18
131
Exhaust back pressure
3, 5, 12
157
Rail pressure
0, 1, 5, 7, 12, 14,
16
158
ECU battery potential
Battery, Charging
0,1, 2
172
Ambient Air Temperature Sensor
4, 5
173
Exhaust gas temperature
0, 16
175
Engine Oil Temperature
Oil level, checking and topping up, page 44
0, 3, 4, 5, 16
190
Engine Speed
0, 16
626
Preheat relay
3, 4, 5
628
Program Memory
2
636
Camshaft sensor
7, 8, 9
637
Crankshaft sensor
2, 8, 9
639
J1939 Network #1 Primary Vehicle Network
2
641
VGT Actuator on CAN
0, 2, 3, 5, 6, 9, 11,
17
647
Engine Fan Driver
3, 4, 5
651
Fuel Injector, Cylinder #1
3, 4, 5
652
Fuel Injector, Cylinder #2
3, 4, 5
653
Fuel Injector, Cylinder #3
3, 4, 5
654
Fuel Injector, Cylinder #4
3, 4, 5
655
Fuel Injector, Cylinder #5
3, 4, 5
36
47711084 06-2021 © AB VOLVO PENTASPN
Component
FMI
656
Fuel Injector, Cylinder #6
3, 4, 5
677
Starter motor relay
3, 4, 5, 6
679
Fuel Pressure Regulator
3, 4, 5, 7
729
Preheater
5, 6, 7, 12
970
Engine stop switch
3, 4, 5, 11, 14
1072
Volvo Compression Brake (VCB) # 1
3, 4, 5
1073
Volvo Compression Brake (VCB)
3, 4, 5
1136
ECU temperature high
3, 4, 5
1188
Wastegate Valve
3, 4, 5
1239
Rail pressure system
14
1485
ECM Main Relay
7
1347
Rail Fuel Temperature
7
1368
Rail Fuel Temperature
2, 4, 5, 12, 16
1639
Fan speed
3
1668
J1939 Network #4 (engine subnet)
2
2017
Lost Communication (Source Address 17)
9
2036
Lost Communication (Source Address 36)
9
3241
Exhaust gas temperature
19
3464
Engine throttle actuator (cold) Engine Throttle Actu
Operator’s manual
TAD540VE, TAD541VE, TAD542VE
TAD550VE, TAD551VE, TAD552VE
TAD840VE, TAD841VE, TAD842VE, TAD843VE
TAD850VE, TAD851VE, TAD852VE, TAD853VE
volvo发动机手册网页链接
6.61MB
Fault Tracing
A number of symptoms and possible causes of engine malfunctions are described in the table below. Always
contact your Volvo Penta dealer if any problems occur which you cannot solve by yourself.
NOTICE! Read through the safety advice for care and maintenance work in the chapter Safety precautions for
maintenance and service operations before you start any work.
Symptoms and possible causes
The diagnosis button lamp flashes
Please refer to Alarm handling
Engine cannot be stopped
2, 5
Starter motor does not rotate
1, 2, 3, 4, 5, 6, 7, 23
Starter motor rotates slowly
1, 2
Starter motor rotates normally but the engine does
not start
8, 9, 10, 11,
Engine starts but stops again
8, 9, 10, 11, 12
Engine does not reach correct operating speed at
full throttle
9, 10, 11, 12, 20, 23, 24
Engine runs roughly
10, 11
High fuel consumption
12, 14, 23
Black exhaust smoke
12
Blue or white exhaust smoke
14, 21
Too low lubrication oil pressure
15
Excessive coolant temperature
16, 17, 18, 19
Too low coolant temperature
19
No, or poor charge
2, 22
Fault handling
34
47711084 06-2021 © AB VOLVO PENTA1 Discharged batteries
2 Poor contact/open circuit in electrical wiring
3 Main switch turned of
4 Main fuse faulty
5 Faulty ignition lock
6 Faulty main relay
7 Faulty starter motor-/solenoid
8 No fuel:
– fuel cocks closed
– fuel tank empty/wrong tank connected
9 Blocked fuel fine-filter/pre-filter (due to contaminations, or stratification in the fuel at low temperature)
10 Air in the fuel system
11 Water/contamination in fuel
12 Insufficient air supply to the engine:
– blocked air filter
– air leakage between the turbo and the engine intake manifold
– dirty compressor part in the turbocharger
– faulty turbo compressor
– poor engine compartment ventilation
13 Coolant temperature too high
14 Coolant temperature too low
15 Oil level too low
16 Coolant level too low
17 Air in coolant system
18 Faulty circulating pump
19 Defective thermostat
20 Blocked charge air cooler
21 Oil level too high
22 Alternator drive belt slips
23 High back pressure in the exhaust system
24 Break in ”Pot+” cable to throttle
Fault handling
47711084 06-2021 © AB VOLVO PENTA
35Fault Code Register
Fault codes, engine
SPN
Component
FMI
20
Coolant Water Pressure
1, 3, 5, 18
51
Engine Throttle position (cold)
3, 5, 7, 12, 13
91
Accelerator Pedal position
0, 9, 19
94
Fuel Delivery Pressure
Maintenance, page 48
0, 3, 5, 18
97
Water in fuel indicator
Draining condensate, fuel system, page 48
0, 4
98
Engine Oil Level
Oil level, checking and topping up, page 44
1, 4, 5, 18
99
Engine Oil Filter Differential Pressure
0
100
Engine Oil Pressure
Oil level, checking and topping up, page 44
1, 3, 4, 5, 18
101
Crankcase pressure
0, 3, 5
102
Boost pressure
0, 3, 4, 5, 16
103
Turbo Speed
9
105
Boost temperature
0, 4, 5, 16
107
Air filter pressure
0, 3, 4, 5, 12
108
Ambient air pressure
5
110
Coolant Temperature
Coolant Level, Checking and Topping Up, page 52
0, 4, 5, 16
111
Coolant Level
Coolant Level, Checking and Topping Up, page 52
1, 3, 4, 5, 18
131
Exhaust back pressure
3, 5, 12
157
Rail pressure
0, 1, 5, 7, 12, 14,
16
158
ECU battery potential
Battery, Charging
0,1, 2
172
Ambient Air Temperature Sensor
4, 5
173
Exhaust gas temperature
0, 16
175
Engine Oil Temperature
Oil level, checking and topping up, page 44
0, 3, 4, 5, 16
190
Engine Speed
0, 16
626
Preheat relay
3, 4, 5
628
Program Memory
2
636
Camshaft sensor
7, 8, 9
637
Crankshaft sensor
2, 8, 9
639
J1939 Network #1 Primary Vehicle Network
2
641
VGT Actuator on CAN
0, 2, 3, 5, 6, 9, 11,
17
647
Engine Fan Driver
3, 4, 5
651
Fuel Injector, Cylinder #1
3, 4, 5
652
Fuel Injector, Cylinder #2
3, 4, 5
653
Fuel Injector, Cylinder #3
3, 4, 5
654
Fuel Injector, Cylinder #4
3, 4, 5
655
Fuel Injector, Cylinder #5
3, 4, 5
36
47711084 06-2021 © AB VOLVO PENTASPN
Component
FMI
656
Fuel Injector, Cylinder #6
3, 4, 5
677
Starter motor relay
3, 4, 5, 6
679
Fuel Pressure Regulator
3, 4, 5, 7
729
Preheater
5, 6, 7, 12
970
Engine stop switch
3, 4, 5, 11, 14
1072
Volvo Compression Brake (VCB) # 1
3, 4, 5
1073
Volvo Compression Brake (VCB)
3, 4, 5
1136
ECU temperature high
3, 4, 5
1188
Wastegate Valve
3, 4, 5
1239
Rail pressure system
14
1485
ECM Main Relay
7
1347
Rail Fuel Temperature
7
1368
Rail Fuel Temperature
2, 4, 5, 12, 16
1639
Fan speed
3
1668
J1939 Network #4 (engine subnet)
2
2017
Lost Communication (Source Address 17)
9
2036
Lost Communication (Source Address 36)
9
3241
Exhaust gas temperature
19
3464
Engine throttle actuator (cold) Engine Throttle Actu
